I decided I would try my hand at making some. Sawdust seemed to be the most recommended way to go, so I went to my nearby Home Hardware store and got a half a bag of it (a small white waste bin trash bags). Got it home and sieved it (2-3 hours spread over several sessions), a lot of the sawdust was pretty big, about 1/3 of my haul was usable for flock. I added the paint and it came out OK.
The paint didn't soak into some of the sawdust, the guy did SAY there was some MDF dust in it, I wore a mask. |
This is about a third of the sawdust I got, made into flock, the rest is waiting until I see what colour I need next. |
I picked up a single brick for testing.
I was in a Dollarama (a Canadian dollar store chain) and they had some WET Floral Foam bricks for $1.25, a tiny bit smaller than the Walmart one but at 1/3 the price, so I picked up a couple. They behaved the same way as the more expensive ones, except they faintly smell like feces when first wetted.
Attention: Some people have told me this stuff may cause cancer (my Searching seems to indicate they mean The Dry Floral Foam, the dry crumbly stuff) but still wear a mask of some kind as its dust goes everywhere and is irritating.
Ran it over a grater to get a mess. I would suggest using a dust mask at this point (or do it outside), it doesn't produce much dust, but the dust it does produce is very fine.
Grater and 1 brick grated |
Add 1 cup of water (250ML) to the stuff and knead it for 2-3 minutes, it looks a lot like wood pulp, if there is any un-absorbed water keep kneading or pour it off, you want no liquid water in the mix.
The above amount with water added and kneaded I use a washing glove as its reusable and easier to don. |
Add paint (the foam is very dark, so make your paint lighter than you think you'll need), I then worked it in with my gloved hands (about 5 minutes).
Then spread it out on on a wax paper covered cookie sheet and let it dry (my first batch took almost 3 days, but I added way too much water). When dry (with 1 cup of water about 36 hours) I pushed it it through a strainer with holes the size of window screen.
I then pushed it through another finer strainer. You can skip the first sieve and just proceed with this step, if you want the fine powder.
The tiny yellow flecks are from sawdust contamination I sieved it into a bucket that I had used to sieve sawdust and not cleaned thoroughly enough afterwords. |
A sample of W.S Fine Turf |
One brick made maybe half of a Woodland Scenics Spice bottle worth, or maybe the small bag size.