So here we go. This tutorial will be for the infantry sabots.
Craft Sticks, also known as Popsicle sticks
7mm Bass Wood Strips (coffee stir sticks will work but they are 6mm wide)
Bristol board A.K.A. Art board (card stock will work, but is more pricey)
Craft Knife the sharper the better
Clear Packing tape (Optional, but recommended)
Glue, I use both a Glue Stick and PVA A.K.A White glue
Sandpaper or emery boards
Template of the size base you are making the sabot for (I am using one 60 mm x 30mm)
Very Very Important!
Make sure your Popsicle and coffee stir sticks are both the same thickness. Mine are 2mm.
Cut your Bristol board in rectangles 75mm x 50mm. your size may vary
|Make sure your Bristol board is the exact correct width, it makes construction much quicker and easier, depth does not need to be too exact.|
Place your template snugly against the Popsicle stick you just glued in place.
Glue your second Popsicle stick into place, use your template to make sure your base will fit, be careful not to glue your template to the Bristol board, that is why the glue stick works best, apply it to the Popsicle stick and then affix it to the Bristol board.
|The template is 6cm x 3cm the area taken by 6 infantry bases.|
|If your Bristol board is a too deep you can trim it flush the second Popsicle stick.|
Take your 7mm wide strip and cut it to fit each side.
|This shows how I measure the side pieces, I butt the strip against one Popsicle stick and sscore it at the other then snap it off.|
After using them in a game, I found they need a little more reinforcement, so here is what I did to reinforce the construction,
I cut through the Bristol board where the base will go.
Using the white glue, attach another piece of Bristol board on the other side of the sabot,
|Ready for painting and flocking|
|You don't have to use this expensive packing tape though, It is what I had to hand when making this tutorial|